Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites

Xingyu Fu; Kyeongeun Song; Dongmin Kim; Gyuho Kim; Byung Kwon Min; Martin Byung Guk Jun

doi:10.1115/MSEC2019-2900

Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites

Xingyu Fu, Kyeongeun Song, Dongmin Kim, Gyuho Kim, Byung Kwon Min, Martin Byung Guk Jun

Department of Mechanical Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Abstract

Carbon Fiber Reinforced Polymer (CFRP) is a light-weight material with high strength and highly corrosion resistance, and hence is widely applied in aerospace industries. However, milling of CFRP usually generates machining defects (for instance, delamination and pull-out fibres), making processed surface unqualified to meet the requirement of aerospace application. Therefore, prediction for machining quality should be conducted before milling processing to avoid potential loss in massive production. Fracture behaviours of micro-scale fibres and matrix have a significant influence on the final machined surface, and such material removal mechanism can be mainly determined by micro-scale geometrical relationships between carbon fibers and milling teeth. In this paper, a micro-scale geometrical calculation software for CFRP milling is provided based on Dexel model. The software can generate geometrical parameters, for example, cutting angle, cutting length and engagement angle, for the whole milling process. Milling defects and milling forces can be conducted based on those micro-scale geometrical parameters.

Original language	English
Title of host publication	Processes; Materials
Publisher	American Society of Mechanical Engineers (ASME)
ISBN (Electronic)	9780791858752
DOIs	https://doi.org/10.1115/MSEC2019-2900
Publication status	Published - 2019
Event	ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019 - Erie, United States Duration: 2019 Jun 10 → 2019 Jun 14

Publication series

Name	ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019
Volume	2

Conference

Conference	ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019
Country/Territory	United States
City	Erie
Period	19/6/10 → 19/6/14

Bibliographical note

Funding Information:
The authors would like to acknowledge the financial support of the Technology Innovation Program (10053248, Development of Manufacturing System for CFRP (Carbon Fiber Reinforced Plastics Machining) funded By the Ministry of Trade, industry & Energy (MOTIE, Korea).

Publisher Copyright:
© 2019 ASME.

All Science Journal Classification (ASJC) codes

Industrial and Manufacturing Engineering

Access to Document

10.1115/MSEC2019-2900

Cite this

Fu, X., Song, K., Kim, D., Kim, G., Min, B. K., & Jun, M. B. G. (2019). Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites. In Processes; Materials (ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019; Vol. 2). American Society of Mechanical Engineers (ASME). https://doi.org/10.1115/MSEC2019-2900

@inproceedings{639eb366cba147be8bebaf805ae41342,

title = "Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites",

abstract = "Carbon Fiber Reinforced Polymer (CFRP) is a light-weight material with high strength and highly corrosion resistance, and hence is widely applied in aerospace industries. However, milling of CFRP usually generates machining defects (for instance, delamination and pull-out fibres), making processed surface unqualified to meet the requirement of aerospace application. Therefore, prediction for machining quality should be conducted before milling processing to avoid potential loss in massive production. Fracture behaviours of micro-scale fibres and matrix have a significant influence on the final machined surface, and such material removal mechanism can be mainly determined by micro-scale geometrical relationships between carbon fibers and milling teeth. In this paper, a micro-scale geometrical calculation software for CFRP milling is provided based on Dexel model. The software can generate geometrical parameters, for example, cutting angle, cutting length and engagement angle, for the whole milling process. Milling defects and milling forces can be conducted based on those micro-scale geometrical parameters.",

author = "Xingyu Fu and Kyeongeun Song and Dongmin Kim and Gyuho Kim and Min, {Byung Kwon} and Jun, {Martin Byung Guk}",

note = "Funding Information: The authors would like to acknowledge the financial support of the Technology Innovation Program (10053248, Development of Manufacturing System for CFRP (Carbon Fiber Reinforced Plastics Machining) funded By the Ministry of Trade, industry & Energy (MOTIE, Korea). Publisher Copyright: {\textcopyright} 2019 ASME.; ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019 ; Conference date: 10-06-2019 Through 14-06-2019",

year = "2019",

doi = "10.1115/MSEC2019-2900",

language = "English",

series = "ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019",

publisher = "American Society of Mechanical Engineers (ASME)",

booktitle = "Processes; Materials",

}

Fu, X, Song, K, Kim, D, Kim, G, Min, BK & Jun, MBG 2019, Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites. in Processes; Materials. ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019, vol. 2, American Society of Mechanical Engineers (ASME), ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019, Erie, United States, 19/6/10. https://doi.org/10.1115/MSEC2019-2900

Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites. / Fu, Xingyu; Song, Kyeongeun; Kim, Dongmin et al.
Processes; Materials. American Society of Mechanical Engineers (ASME), 2019. (ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019; Vol. 2).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

TY - GEN

T1 - Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites

AU - Fu, Xingyu

AU - Song, Kyeongeun

AU - Kim, Dongmin

AU - Kim, Gyuho

AU - Min, Byung Kwon

AU - Jun, Martin Byung Guk

N1 - Funding Information: The authors would like to acknowledge the financial support of the Technology Innovation Program (10053248, Development of Manufacturing System for CFRP (Carbon Fiber Reinforced Plastics Machining) funded By the Ministry of Trade, industry & Energy (MOTIE, Korea). Publisher Copyright: © 2019 ASME.

PY - 2019

Y1 - 2019

N2 - Carbon Fiber Reinforced Polymer (CFRP) is a light-weight material with high strength and highly corrosion resistance, and hence is widely applied in aerospace industries. However, milling of CFRP usually generates machining defects (for instance, delamination and pull-out fibres), making processed surface unqualified to meet the requirement of aerospace application. Therefore, prediction for machining quality should be conducted before milling processing to avoid potential loss in massive production. Fracture behaviours of micro-scale fibres and matrix have a significant influence on the final machined surface, and such material removal mechanism can be mainly determined by micro-scale geometrical relationships between carbon fibers and milling teeth. In this paper, a micro-scale geometrical calculation software for CFRP milling is provided based on Dexel model. The software can generate geometrical parameters, for example, cutting angle, cutting length and engagement angle, for the whole milling process. Milling defects and milling forces can be conducted based on those micro-scale geometrical parameters.

AB - Carbon Fiber Reinforced Polymer (CFRP) is a light-weight material with high strength and highly corrosion resistance, and hence is widely applied in aerospace industries. However, milling of CFRP usually generates machining defects (for instance, delamination and pull-out fibres), making processed surface unqualified to meet the requirement of aerospace application. Therefore, prediction for machining quality should be conducted before milling processing to avoid potential loss in massive production. Fracture behaviours of micro-scale fibres and matrix have a significant influence on the final machined surface, and such material removal mechanism can be mainly determined by micro-scale geometrical relationships between carbon fibers and milling teeth. In this paper, a micro-scale geometrical calculation software for CFRP milling is provided based on Dexel model. The software can generate geometrical parameters, for example, cutting angle, cutting length and engagement angle, for the whole milling process. Milling defects and milling forces can be conducted based on those micro-scale geometrical parameters.

UR - http://www.scopus.com/inward/record.url?scp=85076469323&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=85076469323&partnerID=8YFLogxK

U2 - 10.1115/MSEC2019-2900

DO - 10.1115/MSEC2019-2900

M3 - Conference contribution

AN - SCOPUS:85076469323

T3 - ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019

BT - Processes; Materials

PB - American Society of Mechanical Engineers (ASME)

T2 - ASME 2019 14th International Manufacturing Science and Engineering Conference, MSEC 2019

Y2 - 10 June 2019 through 14 June 2019

ER -

Micro-scale fiber cutting geometry predictions during milling of carbon fiber reinforced polymers (CFRP) composites

Abstract

Publication series

Conference

Bibliographical note

All Science Journal Classification (ASJC) codes

Access to Document

Other files and links

Fingerprint

Cite this