A highly active catalyst, Ni/Ce-ZrO₂/θ-Al₂O₃, for on-site H₂ generation by steam methane reforming: Pretreatment effect

The steam treatment effect has been investigated over the doubly impregnated catalyst, Ni/Ce-ZrO₂/θ-Al₂O₃, in steam methane reforming (SMR). The catalyst was remarkably deactivated by steam treatment but reversibly regenerated by H₂-reduction. XRD results showed that the steam treatment resulted in the formation of NiAl₂O₄ which is inactive for SMR but it was reversibly converted to Ni by the reduction. The reversible oxidation-reduction of Ni state was also evidenced by XPS and it was observed that the formation of NiAl₂O₄ is more favorable at higher temperature. It is most likely that the alumina support is only partially covered with Ce-ZrO₂ and most Ni directly interacts with θ-Al₂O₃ which would probably make easy formation of NiAl₂O₄ in the presence of steam alone. The results imply that, during the start-up procedure in SMR, too high concentration of steam could deactivate seriously Al₂O₃ supported Ni catalysts.